Water Filling Line

Water Filling Line

RINSER – FILLER – CAPPER

 Semi Automatic Water Filling Line

Our company’s small automatic water filling line can accomplish the whole process from washing, filling, and capping of bottled water..

The whole production line adopt stepless speed regulation having advanced structure, it works placidly and reliable and easy to operate, maintain, and has low failure rate. It is ideal for small and medium beverage enterprises.

 

Production capacity: 2000Bottles/hour,
Filling bottle specification: 250ml-1500ml.
Filling bottle size: (unit: mm)
Diameter:¢50~¢100
Bottle height: 150~235mm

 

technique parameter

NOW-12 Auto Bottle WasherNF-12 Normal Pressure FillerSC-1 Screw Capper
1Dimension(L×W×H)1200×1200×1800 mmDimension(L×W×H)1200×1000×1950 mmDimension(L×W×H)920×740×1950 mm
2Weight960KGNet Weight750KGWeight350KG
3Wotor Power0.55KWTotal Power0.92KWMoto Power
Cap Order Power
0.55KW
0.12KW
4Production Capacity2000B/h (For 0.5L Bottles)Production Capacity2000B/h (For 0.5L Bottles)Production Capacity (In theory)2400B/h (For 0.5L Bottles)
5Suitable Bottle SizeDiameter: ø50~ø100mm
Height: 120~320mm
Suitable Bottle SizeDiameter: ø40~ø100mm
Height: 50~235mm
Suitable Bottle SizeDiameter: ø50~ø100mm
Height: 150~330mm
Mouth Screw Diameter: ø27.5
Theft Proof Cap Size: ø28×15(inner size)
6  Filling AccuracyLiquid Level  

QS-12 Auto Bottle Washer

QS-12 Model Auto Bottle Washer is manufactured on the base of absorbing foreign advanced technology by our company. It has advantages of high auto level, compact structure, reasonable design, beautiful appearance, simple regulation and others. It is an ideal equipment of washing polyester bottles of middle-small drink production enterprises.

Work Principles

This machine adopts YCT112-4A electromagnetic governing motor. The transmission drives the rotary table on which the gripping bottle devices are fixed. The gripping bottle device rotates with the rotary table. The bottle is rotated into the bottle entrance section with the bottle entering device. The gripping device grips the bottle to make the bottle enter the washing section. The bottle is made to stand up-bottom under the help of the track.

The washing valve opens and the washing liquid enters the bottle. First it is washed with sterilizing agent, then with fresh water. After it is washed twice, the bottle is driven out by the driving wheel of bottle exit under the help of the track. The bottle washing is finished.

Installation

The machine must be installed vertically and horizontally.

Adjustment

  1. The fresh water pipeline and the blow-off pipe.
  2. The motor wires jointing must meet the rotation direction marked on the machine, Forbid the rotary table rotating in opposite direction.
  3. Loose the fixing bolts of the upper and lower tightening rings. Adjust the nuts on the rotary mainshaft according to the height of the bottle. The gripping bottle cam is adjusted to the middle position.
  4. Joint the switch power of the sterilizing liquid and the fresh water inlet pumps, then joint the switch of the main motor, rotate the governing button to adjust the rotary speed. Watch if the machine runs smoothly. If all is OK, bottle can be put in to try operation.
  5. If different diameter bottles are used, the entrance and exit driving wheel and their arc-plate concerned must be exchanged. At the same time, the distance between the two baffle plates on the entrance and exit tracks is also adjusted to the proper position.

Maintenance

  1. Before each shift works, all of sections must be checked. If some parts loosen or other troubles are found, they must be resolved, then the machine can be started.
  2. All gears and guideway, cam 12 must be filled with consistent grease 2~3 times each week.
  3. The lubricant in FCO-80 worm gearing must be exchanged after the device is used first for 1000 hours. The lubricant is 120~150# industrial gear oil. Later, it is exchanged once half a year.
  4. After each shift goes off work, do some cleaning and filling oil in each running section.

Attention

  1. Before a new machine is started, first the power source of the water pump must be jointed, then the one of the main motor is jointed.
  2. If there is leak in some site of the rotaty valve, please adjust the top bolt to make the rotary valve pressing tightly.
  3. If the driving wheel of entering and exiting bottle misplaces, adjust the position which makes the gripping bottle device aiming at the driving wheel.

CY Normal Pressure Filler

Summary

CY Series Normal Pressure Filler produced by our factory is used to fill all kinds of bottles (as glass bottle, PET bottle, etc.) with all kinds of drinks (as wine, sauce, vinegar, juice, water, etc.). It is connected into a line together with the screw capping machine. This machine has advantages of advanced and compact structure, beautiful appearance, easy maintenance. It is an ideal filling equipment for beverage industries.

Work Principle

The water filling machine works by the effect of atmospheric pressure. The liquid level in the liquid cylindor is controlled by buoy’s lifting adjustment. The scale of the liquid level is 0~50mm.

Installation

  1. The working ground of the machine should be adjusted to an even level.
  2. The footings of the machine should be fixed tightly to avoid from shaking or shifting.

Debugging

  1. First check if the installation is qualified to the requirement and the connection with the front and back convey is smooth.
  2. First connect the motor and liquid pump and test it once to see if the direction is correct. If something wrong, find the reason and remove it.
  3. Test the liquid cylindor supplying control. Liquid difference on 30~50mm is proper. If the liquid level is high, upper proximity switch works and stop the liquid pump. If the liquid level is low, the nether proximity switch works and the liquid pump starts to operate.
  4. Make filling test, when all work filling quantity is qualified, input the cleansing liquid, try filling while cleaning all the liquid convey pipes and cylindor.
  5. Add necessary lubricant into the activated parts and test the machine.

Maintenance

  1. Before operating the machine, check no loosening in each part.
  2. Start the machine to see if it work smoothly and if every work position is in the right position.
  3. After stoping the machine, clean and dry it.
  4. Add lubricating grease into the gears under the work table, add lubrication oil in other parts.

Common Trouble and Removals

  1. If the bottle input and output is not smoothy, adjust the distance of thumb wheel, arc plate and baffle.
  2. If the work position is not correct, check if the nut is lossened, tighten it.
  3. If the filling liquid level changes, adjust the height of the air exhaust pipe. If the “O” ring loses its effect, change the new one.

FXZ-1 Screw Capper

Usage

FXZ-1 Model Screw Capper is widely used for capping all kinds of plastic or glass bottles of gas containing drink or no gas drink.

It has the advantages of reasonable mechanical structure, stable in moving, good in feature, easy operation and maintenance, widely used. So it is the necessary equipment for drink producers.

Operation Instruction

FXZ-1 Model Screw Capper has the bottle in &out device, can be matched with other machine of the drink production line, and should be tested as the user’s bottle samples and cap samples before carrying out of the factory.
  1. When the bottle diameter is changed, change the bottle in&out block, and main shaft pushing wheel.
  2. When the bottle height is changed, adjust three column’s height by nut and the main shaft height by locking wheel.
  3. If the cap screws too loose in the bottle, adjust the distance between the screw capping head and the bottle mouth thumb wheel. The more distance, the less pressure; the less distance, the more pressure. When adjusted to the most suitable position, screw tightly. If the capping screw is too long to break the cap, dismantle the screw capping head, fix the aiming stick to aim with the bottle mouth thumb wheel. If it is still breaking the cap, just adjust the 3 adjustable screws of the screw capping head.
  4. For plastic cap, the capping head should be ordered according to the user’s cap size. See the drawing.

Maintenance

  1. Every day check the locking nut 2 and micro-adjustable screw 3 on the capping head, tight them.
  2. Each shift, add the mechnical oil(30#) in the centre shifting shaft on the capping head.
  3. Each shift, oil the gear and worm gear.
  4. Each shift, oil the shaft of the knife plate and knife rod, and the roller of the knife rod.

Checking Items and Requirements

No. Checking item Aim Value Allowed Value Checking Method
1 Rotary feature, screw length, cap sealing Even, reliable Even, reliable Fill the bottle with required volume water, continuouslly screw cap for 12 times, check the length of the screw by eyes, it should be even and same, and no part breaking, check several sealed bottles as will, press the bottle to see if it’s leak.
2 Noise 80db 80db Test by instrument when no loading run.
3 Appearance (Painted parts) No dropped paint No dropped paint Check by eyes.
4 Gliding rotating parts Apply rustproof Apply rustproof Check by eyes

Semiautomatic Shrink Labeling Machine (Steam Shrinking Tunnel & Steam Generator)

Our shrink packaging tunnel is designed for shrinking labels on a wide range of sizes and shapes of bottles and jars. The finished application is smooth, without ripples. It is typically used in packaging beverages, pharmaceuticals, cosmetics and chemicals forming a seal over the cap and bottle to protect consumers.

Steam Shrinking Tunnel

Features:

  1. Long-life stainless steel heaters
  2. Adjustable shrink temperature, up to 250° C
  3. Electronic control of temperature and conveyor speed
  4. Tunnel height is adjustable to match different production lines
Input Power Supply of Blower 220VAC 0.75KW
Input Power Supply of Steam Generator 380V/50HZ
Working Pressure ≤0.1Mpa
Steam Consumption 10-20KG/H
External Dimension(L*W*H) 1800×405×1700MM

Steam Generator

Automatic steam generator using copper high pressure potential vortex pump entering water. Water supply time is short, durable. The water tank is provided with a liquid level float ball which automatic control water inlet. The working system is fully automatic control system, connected to water, the working efficiency is very high.

Technical Parameters

Input Power supply3 380V
Input Power18KW
Steam Pressure0.25 0.4Mpa
Vapor Generation Value18-20Kg/h;
External Dimension650L×720W×1480H
Weight110Kg

Pneumatic Sleeve Wrapper

Inscription

Sleeve wapper is simple, the function is complete, it includes pushing ,sealing ,cutting ,package in one operation, it is high automatically, the operator just need do a little job. This machine possesses several advantages, such as: simple operation, quick sealing, sealing effect is beautiful and durable.

Purpose and Characteristics

BZJ-5038B is suitable for Working with BSE Series and BS Series shrink tunnel, It uses the PE,POF,PP,PVC etc as packing material, the object will go into the tunnel directly after sealing and cutting ,so the work efficiency was heightened and the electricity consumption was reduced. The main part of machine is imported from international famous company, the motion-performing parts adopt high grade pneumatic component, so the operation becomes very simple, the capability is stable, the malfunction seldom happen, the lifetime is long, it can work continuous for a long time, so it can meet the requirement for large production. One trait of the machine is ,the machine adopts AC motor for straight operation. The object packaged by this machine, have follow advantage: good looking ,neatness, dustproof, dampproof, prevent from broken, easy for carry and store. The consumption of the product is lowered, and possessing package cost advantage. The machine adopts advanced technician to protect the operator.

Specifications
Max. packing dimensionL450×W270×H330mm
Min. packing dimensionL250×W60×H140mm
Power220~240V, 50-60HZ,1.6KW
Packing speed0-8pcs/minute
Load of pushing board20kg
Film thickness0.03-0.25mm
DimensionL1020×W830×H1980mm
Machine Weight170kgs
Film Thickness0.03-0.25mm

Structure & Parts

  1. Upper film tube
  2. Oriented circle of the upper film tube
  3. Locking hand-wheel for balance
  4. Roller for drawing film
  5. Locking screw for regulation pole
  6. The pole for regulating roller
  7. The roller for protecting film
  8. Handle
  9. Vertical pushing board
  10. Worktable
  11. Down roller for protecting film
  12. Down tube
  13. Oriented circle of the down tube
  14. Truckle
  15. Footstool
  16. Hand-wheel for regulating the elasticity of the upper film
  17. sealing air-cylinder
  18. The frame of regulating
  19. Control board
  20. Hand-wheel for regulating the elasticity of the down film
  21. Depressive air-cylinder
  22. The straight-line pushing board
  23. Silica gel strip
  24. Hand-wheel for regulating rods
  25. Pushing air-cylinder

Control Board

  1. Power switch: it is for controlling the power on and off.
  2. The setting method of the temperature controller:
    • The up line of display(red) shows the actual temperature,and the down line of display(green) shows the set temperature.
    • Press the SET button,the green light flashes.
    • Press ▲ to increase and press▼ to reduce the temperature.The temperature must be adjusted according to the thickness of film,usually ,150℃ is OK.
    • After seting the temperature ,press the SET botton again.It can start to operate when the screen becomes normal.
  3. Pressing switch:Loose it,the machine will be operated by program designed.
  4. Instant stop:please press it down quickly when the machine meet urgent problem.
  5. Transition Switch:
    • NORMAL WORKING
    • PUSH TEST
    • SEALLING TEST

Security Alarm Device

This alarm system will warn prompt when the goods is induced under the sealing bar.It can avoid accident and protect machine damaged.

Spare Part List

NO. NAME QTY NO. NAME QTY
1 Inner-hexagon 3.4.6.8.10mm 1 6 SpringФ6mm Ф12mmФ14mm 4
2 + screwdriver(big and small) 1 7 Teflon cloth 580*50mm 2
3 Testpen 1 8 Fuse5A/10A/25A 32A 1
4 17*19mm spanner 1 9 Journey switch Z15G1704 1
5 Silica gel600*25*10 10 Micro move SS-5GL13 1

Jet Thermal Shrink Packaging machine

Description

Jet thermal shrink packaging machine has good effect in saving course and the shrinking. The principle of this machine is: two pieces of large impeller circumgyrate with high speed, to make the hot air that produced by the electric thermal pipe very even, then the hot air jet from every hole of inner container to shrink these objects which through the tuunel completely, and the shrink effect is pretty good. If you have used the Far-infrared radiate machine, you will find there are some terrible disadvantages with it, for example, when to shrink some gassiness drink’s bottle, like spring, Coca Cola. It is interfered by infrared, the neck of the plastic bottle will become sunken and wry, when to shrink some strip things, the shrink effect is not good, the surface of the film will not be smooth, when to shrink something with strange shape, the film will broken very easily, but these problem will be solved by the jet machine. Because the hot air jet straightly, and it will not disturb the packing film, so the packing effect is very good, and the packaging object is very saft, don’t need worry about that the packaging object or the film will be burned by the heating pipe. The heating mode is inner circulatory, loose less heat, increase the heat effect, matched with precise brainpower meter decrease the temperature error rate to the lowest degree, the temperature of every jet hole is the same, so it needn’t to adjsut the partial temperature.

Purpose

Thermal shrink packaging is one of the advanced packaging method in the market right now,it adopt the wrap the shrink film out of the goods or the package, by heating, the shrink film will shrink to the goods or the package slightly,it will show the perfect appearance of the good ,and make the the goods sell well. Meanwhile,the packaged object is keep away from moisture, polluted,and it prevent the object from striked,it can prevent the fragile object from splashing. And prevent the object from being opened,stolen.

Character

  1. Adopt jet inner circulatory heating mode,during work ,it can continuously produce strong and even hot air,make the temperature in tunnel very circulatory,and it save the electricity.
  2. the conveyor part adopts large power DC motor,it can adjust the speed steplessly ,and there is a large lading capacity. It can continue work for a long time,and it is very stable/reliable.
  3. the conveyor part adopts roller with silica gel pipe and teflon pipe,the roller move forward when conveyor,even the packaging object with accidented button also can be shrinked well,and the wearable ability is increased.
  4. the heating part adopt long-time used heating tube with shed heat structure.
  5. it adopts special machinery structure design,and the appearance is beautiful and splendent,and it is very easy to maintain.
  6. the temperature controlling part adopts advanced brainpower meter,the temperature control is very precious .
  7. all of the components adopt good quantity and good brand,so the quantity of the machine is assuring.
  8. any type of shrink film can be shrinked perfectly in this machine.

Specification

ModelBSE-5040Packing size500*400mm
VoltageAC220V (3 Phase)Thick of film0.03-0.25mm
Power20KWHot fan3phase220V/0.55kw/ 1420r
Conveyor speed0-10m/minConveyor motorDC220V/200W
Conveyor load50kgweight470kg
External size of the machine2500*820*1680mm

Spare Parts

No.NameQTYNo.NameQTY
1Manual17Ipbreaker1
2Test pen18Pin10
36mm inner-hexagon spanner19+ type screwdriver1
48mm inner-hexagon spanner110Silica gel pipe10
510mm inner-hexagon spanner111Adjust speed circuitry board1
612*14spanner112Horse adjust screw4

Control Panel

  1. Power swith:control the power on and off
  2. Temperature control meter:control and adjust the temperature of the tunnel automaticly
  3. Conveyor swith:control the motor of the conveyor
  4. Heating swith:control the heating function of the tunnel.
  5. Hot air swith:control the inner fan on or off
  6. Cool air swith:control the outer fan on or off
  7. Conveyor adjuster:adjust the speed of the conveyor
  8. Conveyor indicator, heating indicator, hot air indicator, cool air indicator show the state of different work